MicroCraft

  • Moving Probe Tester

Fully Automated 24hrs unattended testing now possible with AL series

AL Series

Boards Transfer Method: Conveyor Method

EMMA with vertical type full automation. With newly developed auto loader/unloader on the side 24 hours unattended testing is now possible. Once the boards are stacked on the loader, suction pads automatically conveys the boards to the test area. Once the test is complete, boards are speedily transferred to unloader, separate to PASS and FAIL boards.* Conventional E4M, E4H, E4S and E8M cannot be connected to AL series.

• Max. Stackable Boards:
§ Autoloader: 200 pcs
§ Unloader: PASS Boards 200 pcs, FAIL Boards 60 pcs
(§ when board thickness is 1.6mm. Max. stackable weight: 80kg)
• Inclusion of stamp unit is available. Optional
• Supports multi-image boards

E4M6151AL

Standard Model (4 Probe)
E4M6151AL
Standard Type with the minimum pad size of 30 µm and minimum pad pitch of 100 µm.

E4H6151AL

High Accuracy Model (4 Probe)
E4H6151AL
High Accuracy Type with the minimum pad size of 20 µm and minimum pad pitch of 50 µm.

E4S6151AL

Super High Accuracy Model (4 Probe)
E4S6151AL
Super High Accuracy Type with the minimum pad size of 15 µm and minimum pad pitch of 50 µm.

E8M6151AL

Standard Model (8 Probe)
E8M6151AL
E8M6151AL2 NEW
Super high-speed test with 8 probes. New AL2 Model is capable of transferring two boards (size under 250 x 250 mm) at the same time to dramatically improve the throughput for smaller sized boards.

E8M8161AL

Large Size Model (8 Probe)
E8M8161AL
E8M8161AL2 NEW
Super high-speed test with 8 probes. Large Size Model with the maximum test area of 32 x 24” (810 x 610 mm). New AL2 Model is capable of transferring two boards (size under 250 x 250 mm) at the same time to dramatically improve the throughput for smaller sized boards.

Function Unique to AL Series

Automatic Data Changeover Function
AL series can be equipped with “Automatic Data Changeover Function” with the use of barcode. This is a convenient function for reducing trouble occurrence and saving operator’s handling time when testing various kinds of boards. This is done by placing the barcode plate between Board Group A and Board Group B on the loader. It is no longer required to enter the number of boards into the software. The loader is equipped with a barcode reader, and when the barcode plate comes to the forefront, the barcode is scanned (below picture), then the tester recognizes that Board Group B will be transferred from next test. When Board Group B is transferred, test will be performed for Board Group B. It eliminates the risk of typing errors and ensures that all tests are carried out correctly. As an option it is also possible to automatically load the data linked to the barcode.
* The plate with the barcode will not be tested, but transferred to FAIL board of unloader.

Retest function per lot.
Each defect that have been detected in the same lot are collected and when retesting, all points where defects are detected in that same lot is tested. This enables smooth re-testing without checking the test results of each board.

Detailed Specification (E4)

E4M6151AL E4H6151AL E4S6151AL
Max. Test Area

24 x 20” (610 x 510 mm)

24 x 20” (610 x 510 mm)

24 x 20” (610 x 510 mm)
Max. Transferable Panel Size

24.4 x 20.4” (620 x 520 mm)

24.4 x 20.4” (620 x 520 mm)

24.4 x 20.4” (620 x 520 mm)
Number of Probes

2 Front, 2 Rear

2 Front, 2 Rear

2 Front, 2 Rear
Min. Board Size

2.4 x 3.9” (60 x 100 mm) *1

2.4 x 3.9” (60 x 100 mm) *1

2.4 x 3.9” (60 x 100 mm) *1
Min. Transferable Panel Size

3.9 x 3.9” (100 x 100 mm)

3.9 x 3.9” (100 x 100 mm)

3.9 x 3.9” (100 x 100 mm)
Max. Board Thickness

0.02–0.2” (0.5–5.0 mm) *2

0.02–0.2” (0.5–5.0 mm) *2

0.02–0.2” (0.5–5.0 mm) *2
Max. Transferable Weight

6.6 lbs. (3 kg) *3

6.6 lbs. (3 kg) *3

6.6 lbs. (3 kg) *3
Clamp Margin

0.12–0.39” (3.0–10 mm)

0.12–0.39” (3.0–10 mm)

0.12–0.39” (3.0–10 mm)
Untestable Area

1 mm from edge of clamp area *4

1 mm from edge of clamp area *4

1 mm from edge of clamp area *4
Repeatable Accuracy *5

±0.16 mil (±4 µm)

±0.16 mil (±4 µm)

±0.08 mil (±2 µm)
Resolution

0.08 mil (2 µm)

0.08 mil (2 µm)

1 µm
Min. Pad Pitch

4.0 mil (100 µm) *6

2.0mil (50 µm) *6

2.0mil (50 µm) *7
Min. Pad Size

1.2 mil (30 µm) *8

0.8 mil (20 µm) *8

0.6 mil (15 µm) *9
Test Voltage

Continuity Test: 0–10 V
Isolation Test: 250 V *10

Continuity Test: 0–10 V
Isolation Test: 250 V *10

Continuity Test: 0–10 V
Isolation Test: 250 V *10
Test Current

Continuity Test: 2.5 µA–150 mA

Continuity Test: 2.5 µA–150 mA

Continuity Test: 2.5 µA–150 mA
Clamp System

Pneumatic Clamp

Pneumatic Clamp

Pneumatic Clamp
CCD Camera

2 Front, 2 Rear

2 Front, 2 Rear

2 Front, 2 Rear
Printer

External

External

External
Air Supply: Pressure

0.5 MPa

0.5 MPa

0.5 MPa
Air Supply: Volumetric flow rate

5.3 ft³/min. (150 ℓ/min.)

5.3 ft³/min. (150 ℓ/min.)

5.3 ft³/min. (150 ℓ/min.)
Power Supply *11
Single Phase AC200–240 V 50/60 Hz

15 A

15 A

15 A
Weight

2425 lbs. (1100 kg) *12

2535 lbs. (1150 kg) *12

2535 lbs. (1150 kg) *12
Dimensions [ unit: inch(mm) ]

Required System 1）Control PC & Monitor
2）PC & Monitor for Test Data Editing.
* 1) and 2) can be completed in one PC. * Please inquire our sales for PC specification.
Software EMMA2010 for Control PC is included, but all other software is optional (supporting OS are Windows 7 / Windows 8 / Windows 10)
Probe Type Different types of probes were designed to address specific needs. Please contact our sales for more information on each probe types in selecting ideal probe.
Operating Conditions 70–75°F (21–24°C), 30–70% relative humidity
* Free of moisture, dust (ISO class 7 (FED-STD-209D Class10,000) clean room or better), vibration, and corrosive gas.
Atmospheric Dew Point: −14°C or below (at 0.7 Mpa, dew point is 15°C or below)
Oil Mist Concentration: 1 mg/㎥ (ANR) or below

*1 Size that can directly be put to test area without conveyed by autoloader. *2 Warpage (vertical): to be within 5mm including board thickness. Min. board thickness apply only for the board that is free of warpage when held perpendicular to the clamp *3 Autoloader pickup can be applied when ten or more suction pads can contact the board. *4 With needle probe. Figure will be differ with other probes. *5 This is based on laser measurement. *6 With T96MC-PB-0R40 probe *7 With T98MC-PB-0R80 probe *8 With T96MC-PB-0B00 probe *9 With T98MC-PB-0B00 probe *10 500 V / 1000 V Option *11 There may be cases where inrush current equivalent 10 times of the regular current flow when the power is initially turned ON. Please choose the breaker that will not cause any malfunction under such inrush current. *12 Weight of tester only. Loader: 1278 lbs. (580 Kg), Unloader: 1278 lbs. (580 Kg).

Detailed Specification (E8)

E8M6151AL / AL2 E8M8161AL / AL2
Max. Test Area

24 x 20” (610 x 510 mm)

32 x 24” (810 x 610 mm)
Max. Transferable Panel Size

AL: 24.4 x 20.4” (620 x 520 mm)
AL2: 24 x 20” (610 x 510 mm)

AL: 24.4 x 20.4” (620 x 520 mm)
AL2: 24 x 20” (610 x 510 mm)
Number of Probes

4 Front, 4 Rear

4 Front, 4 Rear
Min. Board Size

3.9 x 3.9” (100 x 100 mm) *1

3.9 x 3.9” (100 x 100 mm) *1
Min. Transferable Panel Size

3.9 x 3.9” (100 x 100 mm)

3.9 x 3.9” (100 x 100 mm)
Max. Board Thickness

0.02–0.2” (0.5–5.0 mm) *2

0.02–0.2” (0.5–5.0 mm) *2
Max. Transferable Weight

6.6 lbs. (3 kg) *3

6.6 lbs. (3 kg) *3
Clamp Margin

0.12–0.39” (3.0–10 mm)

0.12–0.39” (3.0–10 mm)
Untestable Area

3mm from edge of clamp area *4

3mm from edge of clamp area *4
Repeatable Accuracy *5

±0.16 mil (±4 µm)

±0.16 mil (±4 µm)
Resolution

0.08 mil (2 µm)

0.08 mil (2 µm)
Min. Pad Pitch

4.0 mil (100 µm) *6

4.8 mil (120 µm) *6
Min. Pad Size

2.0 mil (50 µm) *7

2.0 mil (50 µm) *7
Test Voltage

Continuity Test: 0–10 V
Isolation Test: 250 V *8

Continuity Test: 0–10 V
Isolation Test: 250 V *8
Test Current

Continuity Test: 2.5 µA–150 mA

Continuity Test: 2.5 µA–150 mA
Clamp System

Pneumatic Clamp

Pneumatic Clamp
CCD Camera

4 Front, 4 Rear

4 Front, 4 Rear
Printer

External

External
Air Requirement: Pressure

0.5 MPa

0.5 MPa
Air Requirement: Volume

5.3 ft³/min. (150 ℓ/min.)

5.3 ft³/min. (150 ℓ/min.)
Power Supply *9
Single Phase AC200–240 V 50/60 Hz

20 A

20 A
Weight

4630 lbs. (2100 kg) *10

4850 lbs. (2200 kg) *10
Dimensions [ unit: inch(mm) ]

Required System 1）Control PC & Monitor
2）PC & Monitor for Test Data Editing.
* 1) and 2) can be completed in one PC. * Please inquire our sales for PC specification.
Software EMMA2010 for Control PC is included, but all other software is optional (supporting OS are Windows 7 / Windows 8 / Windows 10)
Probe Type Different types of probes were designed to address specific needs. Please contact our sales for more information on each probe types in selecting ideal probe.
Operating Conditions 70–75°F (21–24°C), 30–70% relative humidity
* Free of moisture, dust (ISO class 7 (FED-STD-209D Class10,000) clean room or better), vibration, and corrosive gas.
Atmospheric Dew Point: −14°C or below (at 0.7 Mpa, dew point is 15°C or below)
Oil Mist Concentration: 1 mg/㎥ (ANR) or below

*1 Size that can directly be put to test area without conveyed by autoloader. *2 Warpage (vertical): to be within 5mm including board thickness. Min. board thickness apply only for the board that is free of warpage when held perpendicular to the clamp *3 Autoloader pickup can be applied when ten or more suction pads can contact the board. *4 With needle probe. Figure will be differ with other probes. *5 This is based on laser measurement. *6 With TIPRB-PB-N110, TIPRB-PB-N111 probe *7 With TIPRB-PB-B210, TIPRB-PB-B211 probe *8 500 V / 1000 V Option *9 There may be cases where inrush current equivalent 10 times of the regular current flow when the power is initially turned ON. Please choose the breaker that will not cause any malfunction under such inrush current. *10 Weight of tester only. Loader: 1278 lbs. (580 Kg), Unloader: 1278 lbs. (580 Kg).

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